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Characteristics and Solutions of quality Management in Chemical Industry

one。 Characteristics of quality Management in Chemical Industry

Like other industries, quality management is the lifeline of enterprises, which is related to enterprise safety, reputation and brand building. at the same time, the quality management of chemical industry has many industry characteristics, which are mainly reflected in the following points.

Fig. 1 characteristics of quality management in chemical industry

The cost of quality inspection is high

The quality cost of chemical enterprises is very high, the products basically do not have repair adjustment, and the product quality can not be repaired. Chemical products, if unqualified, generally can not be reprocessed in the furnace, different from discrete manufacturing, can not be repaired and can only be scrapped. At the same time, quality control runs through all business links of supply chain management and production management.

L business integration throughout

The trigger of quality inspection requirements basically comes from the business department, and the procurement, sales, production, inventory, after-sales and quality are highly integrated.

Production emphasizes process control

The process or environment of chemical enterprises affects the product quality, so each process step needs to be strictly controlled. Paying attention to the real-time collection and laboratory analysis of process quality data is an important control means to prevent the production of more grade products and even waste products.

National and industry quality and safety standards

The chemical industry belongs to the key environmental protection monitoring industry, the pollution is relatively large, local and national requirements for strict environmental monitoring. The waste residue of sewage needs secondary treatment before it can be discharged to avoid irreversible pollution to the water source and soil.

The quality standards and processes of chemical enterprises have strict requirements, and the state has special laws and regulations to carry out strict quality certification for packaging, label, process, peifang proportion and so on.

Fig. 2 Total quality management

Fig. 3 content of quality management

two。 Content of quality management in chemical industry

1. Quality basic data management

-dangerous chemicals management

-intensity of quality inspection

-list of quality inspection technologies

-batch management

-shelf life management

two。 Quality inspection data control

Product inspection, incoming inspection, process inspection, sales return inspection, etc., to meet the needs of enterprise total quality management

3. Batch shelf life management

-batch generation of raw materials and finished products in storage

-production batch record

-batch production process parameters

-batch quality status record

4. Toxic materials & sewage management

-inventory management of toxic materials

-Administration of examination and approval for the use of toxic materials

-sewage discharge inspection standard

three。 Sage X3 quality Management Scheme for Chemical Industry

Figure 4Sage x3 quality function diagram

1. Quality plan

In the basic data section, Sage X3 defines the quality inspection types: non-control, immutable control, variable control and periodic control to determine whether the product goes through the quality inspection process in the business link.

The quality status defines the quality classification of the product, and the enterprise can subdivide the settings on the basis of A\ R\ Q as needed.

The technology list is defined by the technology list function in the quality list under the basic data > product table. The list of technologies selected in the field details the quality control projects applied to the product.

Chemical industry quality inspection, as well as supplier information confidentiality requirements, to add additional access restrictions for such products in quality control, you can choose to define QC access code. This allows or disables quality control of the product, and the user can modify the status of the product and perform quality control functions, and this access code is associated with the user's profile.

Figure 5 list of technologies

two。 Quality notice (quality inspection application)

Analysis request (GESQCR) is used in inventory > quality control to request product quality control inspection. It is the basis for the quality inspection notice between departments, according to which the quality inspection department can arrange the personnel, prepare the equipment, the quality inspection plan for quality inspection, and whether to follow the quality inspection process is related to the setting of the products in the basic data of quality inspection.

Fig. 6 quality inspection application form

3. Process quality inspection

N purchase inspection

After the purchase and receipt, the quality inspection application will be triggered automatically, and the technical list information will be entered according to the question list of the quality inspection technology list and the setting of the feedback field.

N delivery inspection

In the process of sales and delivery, the chemical industry will generate a quality inspection request according to the sales bill of lading, and the quality inspectors will enter the inspection results according to the inspection items and indicators, and release the goods after they are qualified.

Chemical industry due to the continuity of the production process, generally through the process sampling inspection to determine whether the quality is controlled and whether the production is running normally.

4. Process control

The management of shelf life, the disposal of expired items and the re-control of quality status have been analyzed in the previous article. You can refer to "Chemical Industry validity Management" and do not repeat it.

5. Quality inspection certificate

Quality inspection certificates and templates need to be customized according to the inspection categories of the enterprise and customer requirements.

Tel: 400-618-3060

Shanghai Kaifeng Enterprise Management Consulting Co., Ltd.

Shanghai headquarters: room 507, Shanghai Federation of Industry and Commerce Building, 45 Yan'an Road, Huangpu District, Shanghai

Contact: 021-31200832

Hangzhou Branch: room 1105-1107, Building 4, Xintiandi Shijia Block, Xiacheng District, Hangzhou City, Zhejiang Province.

Contact: 0571-88121121

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