Shulou(Shulou.com)06/02 Report--

From the former ERP to the present mes system, the change of this development shows that the traditional automatic production factory has been transformed to intelligence. For large enterprises, to comply with the trend, let the factory and IT more closely integrated, but for small and medium-sized enterprises? The following is the introduction of Suzhou Commerce Software.

Small and medium-sized enterprises should follow the trend blindly in the implementation of MES system

As the materialization center of the manufacturing enterprise, the production site is not only the specific executor of the manufacturing plan, but also the feedback of manufacturing information, but also the distribution center of a large number of manufacturing real-time information. therefore, the resource management, logistics control and information integration of the production site is an important part of the enterprise production system, and the agility of the management and control system of the production site determines the agility of the whole enterprise to a certain extent.

As a hot spot in the post-ERP era, MES can optimize the management of the whole production process from the beginning of the order to the completion of the product through the transmission of information, respond and report the real-time events occurred in the factory in time, and guide and deal with them with the current accurate data, which has been gradually favored by manufacturing enterprises.

In China, large-scale manufacturing industry has implemented MES system one after another. In the eyes of traditional small and medium-sized enterprises, they also know something about MES, but if they really want to get on the system, they really don't know how to get close to it. Traditional concerns include:

1. Cost. The cost of MES system is high, and millions of import fees are prohibitive.

2. it takes a long time to import, and the system can not fully adapt to the process of the enterprise. The introduction time of the system takes three to six months, and the product process of the enterprise needs to make great changes to adapt to the system.

3. New product research and development is fast, and the process changes too fast. The system needs to change constantly to adapt to the speed of new product development and process change.

With the popularization of MES knowledge, MES software is used more and more widely. With the development of international MES market, MES manufacturers are springing up like bamboo shoots after a spring rain. With the increase of manufacturers, the competition in the MES market is becoming more and more fierce. in order to survive in this cruel competition, it is necessary to "eight Immortals cross the sea and show their powers". Most manufacturers will fight a "price war" to lower the unit price of MES. With the development of information technology, the price of hardware equipment will be lower and lower. Since the input cost of MES system has been reduced, the primary concern of small and medium-sized enterprises for information products-cost problem has been solved.

Small and medium-sized enterprises should not blindly pursue "big and comprehensive" when implementing MES system, but should take pragmatism and precision as the premise.

The main functional modules of MES system are:

1) basic information module

2) system management module

3) production management module

4) data acquisition module

5) process management module

6) maintenance management module

7) rework management module

8) equipment management module

9) material management module

10) Packaging management module

11) Shipping management module

12) incoming inspection module

13) quality inspection module

14) Kanban module

15) Statistical analysis module

16) query module

17) data interface module

For small and medium-sized enterprises, most of the functions are not needed, not all of them. It is necessary to choose the appropriate module according to its own actual situation, otherwise it will lead to a waste of resources. If you blindly think that more functions are good, it will increase the complexity of management.

From the perspective of the development trend of MES, with the rapid development of science and technology, more technical means are realized in MES, such as radio frequency technology, wireless technology, etc.; better solutions are deepening applications, such as integrating production optimization model into MES to achieve intelligent control, etc.; system implementation methods are also constantly improving, software manufacturers and applications are taking MES modularization and intelligence as the next development direction.

The multi-variety and small-batch manufacturing mode of small and medium-sized enterprises increases the complexity of production, logistics and quality management. Managers are busy with daily production management, information flow lag, poor flow and other management bottlenecks, to a large extent restricted the production efficiency, increased production costs, reduced product quality. The goal of MES is to provide enterprises with a rapid response, flexible and refined production management environment, to help enterprises ensure product quality, improve labor productivity, reduce WIP and reduce resource and energy consumption, so as to achieve the management requirements of advanced manufacturing.

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