Shulou(Shulou.com)11/24 Report--

In the industrial system, automobile manufacturing has always been a high energy-consuming industry. Due to the complex manufacturing process, the demand for energy is diverse and complex.

An automobile factory mainly produces all kinds of light, medium and heavy trucks. Based on the trend of "carbon emission reduction, carbon peak" and the pressure of actual energy consumption, the factory continues to transform the plant management system with the support of Delta to meet the requirements of green factory certification.

The main contents are as follows: 1. The factory management system is digitized and intelligent, which is in line with the intelligent factory.

2. The space for saving energy and reducing consumption can be found through the results of the actual operation data of the equipment, which can provide direction support for the next step of optimization and transformation.

3. The system can save energy by 20% and reduce the cost of factory staff by 30%.

Reducing consumption pain point: equipment energy efficiency is a blind area

This automobile factory consumes a large amount of energy and many kinds of energy, and the energy consumption in different regions is different. For example, the painting process requires a lot of natural gas, steam and water, while the welding process consumes more energy such as oil, natural gas and electricity.

The original statistics mostly use manual calculation, extensive is not accurate enough, managers can only roughly know the general flow of energy, and do not achieve the energy consumption management of a single equipment, there is no way to alleviate the pressure of reducing consumption.

Delta solution: full process thinking monitoring mode

In the era of intelligent manufacturing, data is the basis of upgrading and transformation, and the key to achieving accurate monitoring and efficient energy management lies in the integration of information data. In response to the future development of automobile production, Delta constructs an energy system monitoring scheme with data as the core.

Consultant diagnosis: before the implementation of the project, based on Delta's rich experience in the factory management system, combined with the process characteristics of automobile manufacturing, analyze and diagnose important energy consumption points, and put forward practical and effective methods.

Design and implementation: install electric meters, water meters, sensors and other functional instruments for different energy consumption equipment that can collect water, electricity, oil, gas and other energy information; use the equipment networking platform DIALink to co-ordinate energy consumption data, and convert them into real-time and effective visual data to upload to the management system; rely on the full-function industrial configuration software VTScada to develop a real-time networking and monitoring management system for all system equipment.

Strict operation: the enterprise arranges full-time personnel to supervise the operation of the plant management system strictly in accordance with the established methods, and regularly analyze and summarize, and put forward improvement methods.

Realization of demand: construction of a complete monitoring system

01 comprehensive layout of information collection

Based on Delta's rich experience in factory management system and deep understanding of automobile production process, accurate layout of monitoring points lays the foundation for the effectiveness of monitoring and management.

02 complete monitoring function

The system adopts VTScada to design the monitoring system, and based on its ability to support millions of I / Os, it flexibly realizes the independent or integrated monitoring of all kinds of fans, water pumps, air conditioning systems, water circulation systems and other equipment in the whole plant.

03 display and query perfection

The display design of the monitoring screen requires a deep understanding of the production process and the layout of the factory equipment. Through the powerful function and design ability of VTScada, the monitoring system realizes the operation monitoring of different equipment (such as temperature, humidity, water pressure, etc.), as well as the statistics of energy use rules, and can present historical data comparison, carbon emission statistics, energy trend analysis, energy distribution and ranking, conversion comparison charts of different energy sources, etc.

04 data processing real-time powerful

Whether the data is maximized after collection has a great difference in the accuracy of the presentation results. Delta uses the equipment networking platform, applies its edge computing function, co-ordinates the relevant energy consumption data according to different management and control points, and carries out filtering, analysis, classification, integration, temporary storage and other operations to ensure the high quality and high availability of the data.

05 data storage is complete and secure

With the increase of the running time of the monitoring system, the storage security of massive data becomes more and more important. VTScada built-in history database, but also supports third-party databases, storage and access to data is very convenient. At the same time, it has the ability of Redundancy synchronization redundancy, which also provides a guarantee for the integrity and security of data.

06 has the function of alarm

The alarm management system of VTScada system is also powerful, which can summarize the alarm times and generate alarm analysis chart automatically, which makes it convenient for managers to find the root cause of the problem quickly and shorten the stagnation time of system failure.

07 to achieve authority management

The system can also set different permissions according to the level of managers to add a lock for security.

Green carbon reduction at the right time

Delta is based on the concept of "digitization" and "green environmental protection".

Is helping industrial enterprises to build

Green plant management system with energy visualization, digital operation and maintenance and energy optimization

Realize the prospect picture of green factory

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