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ERP system and Lean production

2025-01-28 Update From: SLTechnology News&Howtos shulou NAV: SLTechnology News&Howtos > Internet Technology >

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In the highly competitive market environment, the management of manufacturing enterprises is becoming more and more difficult. In order to strengthen production management, optimize production process and reduce production costs, most enterprises choose ERP management software. With the implementation of ERP software, enterprises not only achieve lean production, but also bring good economic benefits. So, how does ERP management software achieve lean production? What is the specific process? Let's take a look at it.

ERP management software to achieve lean production management steps:

Process 1: make a production plan to save time and effort

In order to solve the problem of excessive production and waste of production materials, it is necessary to make a feasible production plan in ERP software. in addition to sales orders, users can also enter the production plan directly. if they encounter an emergency order, they can directly generate the material requirement plan and send it to the production workshop by adding a temporary production plan, so as to put an end to the production confusion caused by production orders. After the completion of the production plan, you only need to click to add to generate the pre-production plan, which is simple and fast, time-saving and labor-saving.

Process 2: define material requirements and schedule production automatically

According to the characteristics of the production enterprise, Zhibang International ERP Management Software (www.zbintel.com) designs the material requirement plan into two ways of scheduling production. The material requirement plan subdivides the production plan into the production schedule of the production product and the procurement schedule of raw materials and purchased parts, determines the production date and completion date of the manufactured parts, and the ordering, purchasing and storage date of the raw materials and purchased parts. Generate workshop orders and purchase requisitions to ensure that there is neither shortage nor overstock in the production process.

Process 3: the formation of production orders, automatic transfer of the next link

Production orders will be generated after the end of production scheduling. In the production order list of Zhibang international ERP software production function module, you can see in detail the production orders and the list of workers to be dispatched, the list to be appointed, the list to be pre-ordered, and so on. After confirming the production order, the system will automatically transfer to the production execution function, which is convenient and fast, and completely avoids the phenomenon of many production orders and chaotic production process.

Process 4: production execution, forming production dispatch work order

In Zhibang international ERP management software, after the production order is confirmed, the system will automatically transfer to the production execution link, the system will automatically dispatch workers, issue specific production and completion dates, specific production workshop, specific production line, specific production personnel, in the process of issuing the workshop order, will generate the corresponding picking list, production process order, etc., at the same time, the system will automatically inform the material department to prepare and send production raw materials. Avoid the occurrence of material waste and shortage in the production process, and help enterprises to achieve lean production.

Process 5: production process report, strict control of production process

After Zhibang international ERP software sends work orders to the workshop, there will be specific start dates and completion dates. Production line managers can flexibly adjust the actual working time of each order according to their experience. Although production managers can adjust the production situation of each order within the scope specified in the order, the production process still needs to be reported up. Production personnel only need to fill in the production process report details, such as dispatched products, processing procedures, dispatched quantity, qualified, rework and scrapped number, etc., and can also carry out code-scanning process report. superior management personnel only need to know the whole situation of the production process in the process report.

The above is about the whole process of ERP management software to help enterprises achieve lean production management. I hope the above introduction can be helpful to everyone, and those who are interested can understand in detail.

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