Shulou(Shulou.com)06/02 Report--

The latest McKinsey Research Institute predicts that the economic impact of the Industrial 4.0 model will be worth between $1.2 trillion and $3.7 trillion a year by 2025. Accenture and Frontier Economics estimated the cumulative GDP impact of Industrial 4. 0 and Industrial Internet of things on 12 industries in China. Under the favorable environment of China's current policies, the industrial Internet of things will create cumulative GDP growth of US $196 billion in manufacturing alone in the next 15 years. Similarly, under the promotion of the new infrastructure, manufacturing enterprises have more places to look forward to, and more information is in the vibrating chain.

At present, the degree of factory automation has reached a high level, equipment can be produced around the clock, and enterprise labor costs have been reduced by 25% to 30%. But intelligent manufacturing is not the same as automation, and the potential of industrial Internet technology is also shown in the pursuit of higher value, such as yield improvement, data decision-making and so on.

From the perspective of development trend, intelligent transformation has become a consensus from all walks of life, but not all enterprises have a high information foundation and capital support like large enterprises. Operating costs, technical problems, data fragmentation and capital problems have become fatal barriers to keep enterprises out of the information tide. How to help enterprises on the cloud has become the key, and more information is in the vibrating chain.

"in order for enterprises to build a digital platform, they must lay a good foundation for informationization. Only on the basis of informatization can they combine the interconnected platform to collect data and bring value to the enterprise through the analysis platform." A person in charge of Tupo software said. So how to integrate the high automation of SMT/PCB industry with excellent information management, hightopo gives a solution to improve the information ability of manufacturing.

How does smart management work? Through the industrial monitoring system, the real-time operation status of the machinery in the SMT chip factory is displayed. The 2D panel is combined with the 3D model to show the specific data of the equipment, such as the throwing number, working time, absorption number and output of the placement machine; the quantity of good products and pass-through monitored by SPI, as well as the total output, to ensure the verification and control of the printing process; it also includes automatic optical inspection (AOI) to monitor the number of different misassemblies and defects on the PCB. The hourly yield on the production line will be transmitted directly to the visualization platform, and if the yield is lower than the set target level, it will drive management improvement. The combination of hardware and software combines "Internet + Internet of things + big data + automation equipment" to form a self-driving effect.

The intelligent management visualization system integrates, analyzes and processes the data of each device. Form the statistics of output, equipment utilization and discarding rate, and form an intuitive data trend chart with historical data. Provide reliable data for managers, adjust production rhythm in time, improve production efficiency and reflect on defects and deficiencies in factory operation. Driven by platform and data, resources are effectively integrated, which avoids the waste of resources caused by information asymmetry, provides a strong support for production, and more information is in the vibrating chain.

Similarly, intelligent management should not only be reflected in the integrated production process, when the manpower demand is reduced, the new technology should serve people, such as factory visualization platform can display intelligent work station, operator trajectory and other data. Dynamic presentation also urges managers to make efficient and more humane management measures.

Intelligently create a new look of SMT patch processing industry

Information management, digital operation and the interconnection of production equipment within the factory have laid a production foundation of low cost, high efficiency and good quality for the SMT chip industry. Form high automation, high software output, high data analysis ability and high quality products. Improve the competitiveness and brand strength of enterprises, make full use of information management, enhance their own technological content, and occupy the top of the value chain. In hightopo visualization to achieve economic and social benefits of win-win, more information is in the vibrating chain.

Welcome to subscribe "Shulou Technology Information " to get latest news, interesting things and hot topics in the IT industry, and controls the hottest and latest Internet news, technology news and IT industry trends.