Shulou(Shulou.com)06/03 Report--

For the factory, the larger the scale, there will be more management problems. In the factory production process, some of our common production phenomena For example, there are a series of management problems, such as formal production schedule, accumulation of semi-finished products in various production departments, low compliance rate of production plans, failure to connect raw materials or semi-finished products before and after processes, frequent addition or cancellation of production plans, frequent occurrence of emergency orders, disruption of original production plans, inability to control product quality, excessive backlog of raw materials in warehouse, delayed delivery date, and so on. How to solve these management problems?

In order to solve the production management problems mentioned above and improve the production process, Zhibang International has provided a complete production management solution for the factory, which is based on the need for information control of the production process and the integration of upstream and downstream information. operate with a standardized production management process, driven by production orders through concise and clear operations To meet the factory production process automation control and process management, quality management, departmental cooperation and other management needs, to help enterprises fundamentally change the production management model and improve efficiency. The following are the specific operations of Zhibang International ERP Software to improve the factory production process:

I. Integrated management of production resources

In the process of factory production, we often encounter the phenomenon of waste of production parts and excessive accumulation of warehouse materials. These problems can be easily solved in ERP software. A standardized, unified and complete production database can be established in the system, and all regions, systems and links can communicate with each other, control production dynamics in real time, quickly improve cooperation efficiency, and effectively prevent production problems and failures. Can be multi-production mode, multi-production line, multi-department, multi-personnel coordination, production related to machinery and equipment, work centers, processes, manufacturing processes, such as integrated processing, to avoid idle resources and waste caused by the enterprise capital trouble.

Second, automatic production scheduling

In order to avoid the frequent occurrence of production plan forms, unclear bill of materials, urgent orders or inserting orders, the production plan and bill of materials in Zhibang international ERP software can automatically match and check, generate forecast orders for materials and arrange purchases, automatically calculate time and balance production capacity through production order accounting, and quickly deal with inserting orders and urgent orders. Automatically arrange the start time, production workshop, production line and end time of the production order according to the scheduling rules, and automatically schedule instead of manual scheduling, which has higher efficiency, fewer errors and omissions, and avoids confusion in workshop management.

III. Production process control

Different management problems often occur in all aspects of factory production, resulting in the failure to complete production within the specified time, delay the delivery date, and affect the reputation of the enterprise. these management problems that outweigh the gain have been perplexing factory production management, but if the production management system is used, then these problems will be easily solved. For example, ERP software can help factory production to achieve integrated management. From BOM, process, forecast, planning, order, workshop, outsourcing, to quality inspection, piecework, cost accounting, high degree of information sharing, automatic process convergence, easy process control, provide simple process, intermediate process, complete process, fully meet the needs of production process, customize approval flow, fine control every link of production process, continuously optimize production line performance and avoid risks in advance. Solve all kinds of problems caused by factory production.

IV. Production progress is visible

Factory production managers can check production progress and production details in ERP production management software, automatically associate production data with production progress report in ERP software, and view all execution processes of production orders with one click, from the process of production tasks issuing, dispatching, receiving, feeding, returning, reworking, outsourcing to quality inspection, you can see the details, track and control the order progress in real time, adjust and arrange production activities in time. The progress is clear at a glance, and the powerful progress inquiry function, order number, start date, due date, production progress, man-hour schedule, order status, product information, order process, piece rate and release status are all under control.

V. production quality control

In the actual production process, once the production process can not be strictly controlled and managed, unqualified products are easy to appear in the quality inspection process. In order to manage these products reasonably, we can classify the products through ERP software, provide production quality inspection and outsourcing quality inspection, customize the quality inspection field, number, type and grade, support quality inspection list follow-up, storage of qualified products, re-repair of non-conforming products, and reduce the scrap rate. Save costs for enterprises. Establish a unique mark for each product, support spot inspection and full inspection, support each process and product quality inspection, strictly control product quality, reduce the risk of return and claim, help you track the root causes of product problems and improve them in time.

VI. Automatic cost accounting

In Zhibang International ERP software, scientific and comprehensive cost accounting rules can be established, production-related indirect costs can be counted automatically, production-related direct expenses can be verified synchronously, production order cost accounting can be completed, and order-related business data can be synchronized in real time. Fully record all kinds of costs in the order production process, full coordination of production data, automatic updating of order costs, one-click accounting of production costs to ensure that product costs are accurate and timely, truly reflect the profit level of the enterprise, and effectively improve the efficiency of the enterprise.

Through the application of ERP software in factory production management, it is enough to show that if the factory does not change the original mode of production management and improve its own management level, and how to survive and develop in the highly competitive market, it can be described as "how to sweep the world without sweeping a house". Suitable ERP software can not only improve the efficiency of enterprises, but also solve various management problems in the production process, and win better development opportunities for enterprises.

Welcome to subscribe "Shulou Technology Information " to get latest news, interesting things and hot topics in the IT industry, and controls the hottest and latest Internet news, technology news and IT industry trends.