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What is the solution of MES system in precision assembly industry? I believe many inexperienced people are at a loss about it. Therefore, this paper summarizes the causes and solutions of the problem. Through this article, I hope you can solve this problem.

The main processes of precision assembly industry are assembly and quality inspection, and the value of parts is high. If the inspection process is unqualified, there will be the scene of replacement of assembly process and replacement of completed parts.

The MES system can flexibly configure the process path and flexibly deal with the process changes caused by rework, and can record and trace the assembly information and historical information of the finished products.

Present situation of precision assembly industry

The production site management is chaotic: work-in-process and materials are highly concentrated, the physical space is compact, and the site management is chaotic.

It is difficult to trace the product quality: it is inevitable to borrow the material according to the single pick-up material, which is prone to the coexistence of material shortage and production "small treasury"; the traceability of materials and components has not been paid enough attention.

The utilization rate of equipment is low: the waiting time of production equipment is too long and the utilization rate of equipment is not high.

Production process changes frequently: unqualified finished products in the assembly process need to change the production process or replace parts, resulting in untimely information recording and difficult traceability.

Requirements of MES system in precision assembly industry

Realize on-line automatic monitoring and analysis of whether the single product assembly is qualified or not, so as to reduce the error rate caused by human error.

When the product automatically detects the unqualified, it can notify the manufacturing workers on the production line in time, so as to improve the production efficiency.

With a large amount of real-time and accurate data as support, various real-time curve reports can be counted online.

Automatic reading to achieve accurate data, accuracy is not lost, real-time grasp of production status

Monitor and implement the changes of the process flow in time.

Application scenario of MES system solution in Precision Assembly Industry

Core functions of MES system in Precision Assembly Industry

1. Quality management and traceability

Based on the collection of process data, the management of non-conforming products and abnormal handling of workshop operations are realized. Support data result analysis, form complete product and manufacturing files, and realize the establishment of positive and negative two-way traceability chain.

2. Inventory management

Manage and monitor the inventory of raw materials, accessories and semi-finished materials, including warehouse basic information management, in-warehouse management, out-of-warehouse management, material and cost return NS, inventory count, in-and-out history.

3. Production process management

The accurate collection of operation information, abnormal information, quality information and result information of the production process is realized by means of integration with equipment and manual scanning. To achieve real-time follow-up of production planning progress, to achieve batch tracking of key materials.

4. Equipment management

Establish equipment files and provide daily management such as equipment maintenance plan generation, maintenance prompt early warning, maintenance execution and so on. Realize the exception management of fault problem repair and fault handling. Through data acquisition to achieve operation-related data collection, such as equipment running status, equipment abnormality, equipment operation results and so on.

5. Process path management

The system configures the production process and customizes the production process path, which can adjust the production process path with the change of the product production mode, and make the production management more flexible and efficient.

6. Visual presentation

The relevant data are presented from the latitudes such as production progress, abnormal situation, inventory distribution, quality fluctuation level, equipment status and so on, and the real-time visualization of workshop data is realized.

Application benefit of MES system in Precision Assembly Industry

1. Information sharing in manufacturing process

Establish a unified and efficient manufacturing process information sharing platform to support the collaborative work of production, technology, equipment and material supply departments, and improve the collaborative work efficiency of various departments.

2. Real-time monitoring of production quality

Workshop timely feedback order production process data and quality data, production management personnel can real-time grasp the progress of on-site tasks, WIP, product quality information, real-time monitoring of the production process and production quality, improve the efficiency of production management.

3. Product quality traceability and analysis

Through the product bar code, it can be traced back to its production shift, time, personnel, equipment, tooling, quality inspection results, raw materials and other production process information; the system can also query product batch information according to raw material batches, time, production line, personnel and other conditions.

4. More refined production cost statistics

Through the use of product offline "landing settlement" and personnel to record working hours, the accuracy and real-time performance of production cost statistics are improved, and the lean management of enterprises is helped.

5. Production data real-time assistant decision-making

Through the electronic Kanban and production analysis report in the workshop, it not only realizes the visual management of the production site and the intelligent image of the enterprise, improves the work efficiency of the field personnel, but also provides real-time insight into the production data and provides comprehensive support for production decision-making.

After reading the above, have you mastered the solution of MES system in precision assembly industry? If you want to learn more skills or want to know more about it, you are welcome to follow the industry information channel, thank you for reading!

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